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Effect of operating an Induction Motor designed at 415V, 50 Hz in 380V, 60Hz

Let us consider a situation where a customer is asking your support to deliver a 45KW/4P, 380V, 60Hz motor on immediate basis. The load data is not available. You have one motor readily available which is also 45KW/4P but designed in 415V, 50Hz. Now if we are going to use this motor for 380V, 60Hz operation, let us see what will happen... 1. We know in an Induction motor, the starting torque and the pull out torque is related with voltage as            below                        Tst ( starting torque ) ∝ V^2                             Tpot ( Pull out torque )  ∝ V^2 So if we run the existing 415V motor in 380 V, then the Tst and Tpot at 380V will be calculated as per below Tst ( starting torque ) ∝ (380/415)^2 Tpot ( Pull out torque ) ∝ (380/415)^2 It is very much clear that both the values at 380V wi...

Significance of Rotor Power Factor

What is Rotor Power Factor? The power factor is a fundamental concept in electrical engineering that describes the relationship between real power (kW) and apparent power (kVA) in an electrical system. It is defined as the cosine of the angle between the voltage and current waveforms in an AC circuit. The power factor is represented by the symbol "pf." Similarly, the rotor power factor refers specifically to the power factor of the rotor in an induction motor. Unlike the stator power factor, which remains almost constant at a value close to unity for most loads, the rotor power factor can vary depending on the motor's operating conditions. Role of Rotor Power Factor in Induction Motors: The induction motor's rotor power factor plays a crucial role in determining the motor's efficiency, torque production, and overall performance. It directly affects the power losses in the motor and the amount of slip. 1. Efficiency: Efficiency is a vital aspect of any motor. It ...

The idea of floating bearing or non locating bearing

Floating bearings, also known as self-aligning bearings or non-locating bearings, are used in various applications where there is a need for rotational freedom or axial movement between two machine components. These bearings are designed to accommodate misalignments and thermal expansion, making them suitable for specific scenarios. Here are some situations where floating bearings are commonly used: 1. Thermal Expansion: In machines and equipment that experience significant temperature variations during operation, such as in large industrial processes or power generation facilities, thermal expansion can occur. Floating bearings allow for axial movement and thermal expansion, preventing excessive stress on the bearings and other machine components. 2. Shaft Misalignment: Floating bearings are often used when there are inherent misalignments between the shaft and the housing due to manufacturing tolerances or operating conditions. These misalignments can lead to increased bearing wear...

The concept of Minimum - Base - Maximum speed of a motor in VFD operation

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In general, in an enquiry sheet for motors which will be running with VVVFD, the speed range may read as below 0-500-1200 0-1000-1500 100-750-1000 The meaning of this speed range is that the within the first two speed the motor should provide constant torque, and at the last or the highest speed the motor is expected to provide constant power. For a 50Hz motor, Constant Torque Zone will be limited up to 50Hz. For a self cooled motor it may be from 30Hz to 50Hz and for a forced cooled motor it may be from 10Hz to 50Hz.  Constant power zone is that zone which is beyond motor rated frequency. in this zone Voltage becomes constant and the frequency is increasing. hence V/f ratio will not be maintained and thus the torque will fall. However, upto certain speed the power will be constant. In constant power zone the rated torque of the motor will be  Tnom ∝ 1/ Nop Tnom = nominal or rated torque Nop = operating speed. Hope this is okay to understand. 

Overload class of Induction Motors and RMS overload calculation

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  This overload cycle is common for mill duty motors. The motor manufactures usually get enquiry from the users with corresponding duty cycle. it is advisable to send such enquiries to the design team for proper selection not only in terms of frame size and KW, but also he temp rise of the motor. for such cases RMS overload needs to be calculate. I am providing example for better understanding of the calculation Condition 1: 160% overload for 60 sec in every 600 sec so in a 300 sec cycle , the motor will run with 100% load for (600-60) = 540 sec So the RMS overload is = √((160^2) x 60 + (100^2) x 540) / 600) ( √ for total calculation to be considered ) = 107.5% Condition 2: 150% overload for 60 sec 175% for 20 sec so 100% loading for a 600 sec cycle will be = (600-60-20)=520 sec So the RMS overload is = √((150^2) x 60 +(175^2) x 20 + (100^2) x 520) / 600) ( √ for total calculation to be considered ) = 109% For any clarification please ask question.

Types of Duty of Induction Motor

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Type of Duty - Induction Motor   Cyclic Duty Factor ( CDF ): The cyclic duration factor is the time during which motor heating takes place. It is the ratio between the total time which contributes to electrical heating in one cycle and the complete cycle time. This is the most common and available in market and industry. Type of Duty - S1 Operation at constant load long enough for a thermal steady state condition to be reached. P = Load Pv = Electrical losses θ = Temperature θmax = Max. temp attained t = time Type of Duty - S2 Operation at a constant load for a given time which will not allow the motor to reach thermal equilibrium followed by rest and de energized.  You may find the usage in siren of any Industry . It will run for a while and then again after a specific period. P = Load Pv = Electrical losses θ = Temperature θmax = Max. temp attained t = time ∆tp = Operation time at constant load Type of Duty - S3 Combination of duty cycles which consist of Operation at ...

Double Cage Rotor - A brief understanding

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A double cage rotor is a specialized design used in certain types of induction motors to improve their performance characteristics. It consists of two separate rotor windings, each with its own set of rotor bars and end rings. The windings are placed concentrically with one another, forming two distinct cage structures. The construction of a double cage rotor involves using two different types of rotor cages: outer cage and inner cage. The outer cage comprises high-conductivity bars, typically made of copper, while the inner cage consists of lower-conductivity bars, often made of aluminum or copper alloy.  The outer cage consist of bars of small cross section hence the resistance is high. However, since the same is nearer to the air gap, the leakage reactance is very low. On the other hand, the inner cage consist of rotor bars of large cross section, hence the resistance is low and since the same is connected with the air gap with a long narrow slit, the leakage reactance is high....

Energy Saving calculator between two same rating Induction motors with different efficiency

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Energy Saving Comparison for Two Induction Motors Energy Saving Comparison for Two Induction Motors Motor 1 Power Consumption (kW): Efficiency: Operating Time (hours): Tariff Rate ($/kWh): Motor 2 Power Consumption (kW): Efficiency: Operating Time (hours): Tariff Rate ($/kWh): Compare Motor 1 Energy Consumption: kWh Motor 1 Energy Cost: $ Motor 2 Energy Consumption: kWh Motor 2 Energy Cost: $ Energy Savings: $